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In the current issue of MoldMaking Technology, Hertzler Systems’ Evan Miller discusses the role of Statistical Process Control for Moldmakers.
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Evan J. Miller, developer of Hertzler Systems’ GainSeeker Suite, an automated SPC software system, noted that, “With appropriate data analysis tools moldmakers can move from simply controlling processes to optimizing processes. Too often data collection does not allow companies to drill down and get to the root cause of process variation. Only when they turn data into knowledge are process improvement efforts based on fact, not opinion. All fabricators and moldmakers are able to achieve a strong lean variation dynamic through the use of real-time statistical process control.â€
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Beyond the Data
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Collecting data is not a challenge for many in the moldmaking and fabricating enterprises; however these groups may think they are data driven, and in a way they are, but they have fallen far short of their entitlement. If you take the same data and make one very subtle change to how you use it, you can make a tremendous stride forward in becoming data driven.
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SPC: Closing the Loop
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Once companies find the process has changed, they are able to investigate the reason for the change and improve the process. If the process hasn’t changed, then companies can evaluate whether they are satisfied with the process output and improve it by finding ways to reduce chronic variation. This is how moldmakers and fabricators can increase the value of data.
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Four Aspects of Data Value
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According to Miller, “In a manufacturing environment, there are four aspects of the value from using data…
1. Product Release and Control
2. Process Control
3. Continuous Process Improvement
4. Data Visibility and Transparency
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Only the best SPC solutions ensure that information is summarized in easy-to-understand dashboards that help separate signal from noise, so they don’t react to the wrong things. Furthermore, they can readily get to the underlying data to better understand the drivers of their key metrics.
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Hertzler Systems (www.hertzler.com) provides seamless, accurate data acquisition solutions that drive business transformation. The company provides the leading real-time data acquisition and analytics software, the GainSeeker Suite. This powerful and flexible system is best used by lean and progressive companies. Gainseeker Suite allows companies to connect with devices and other information systems, collecting data and alarming key personnel when problems arise; this technology allows organizations to analyze data for root cause problems, converting data into knowledge.
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Hertzler Systems has been a leader in Statistical Process Control and Six Sigma for over twenty years, and includes a diverse customer base in service, transactional and manufacturing environments; clients include BAE Systems, Crown Audio, IDEX Corporation, McCormick & Company, Inc., Hormel Foods Corporation, Titleist & Footjoy, and TaylorMade-Adidas Golf Worldwide.  The company’s software and services enable clients to collect and analyze data; building a robust data infrastructure for making data-driven decisions. These capabilities help clients to reduce costs, cycle time and errors, and increase profitability.
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Hertzler Systems Inc.
Adrienne DePew
Communications Manager
800.958.2709
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About the Author:
Professional Marketing Firm for the Manufacturing Community and Manufacturing Journalist to most manufacturing magazines
Article Source: ArticlesBase.com – Hertzler Systems’ Discusses Statistical Process Control In Moldmaking Technology Magazine